Mast prep & paint - request input

Pamela

New Member
Hi all!

Am in process of replacing wiring, adding new instrumentation (so excited!) and refinishing the mast on my 25.5 1984 Ericson.

my question is…do I remove the hardware or strip/paint around it? And, is Cleanstrip Airplane paint remover a good option for removing paint?

The mast is in really good shape- no corrosion/galvinization, no pitting. The boat has been in fresh water its whole life. I am hesitant about the rivets bc I’ve never done that before & didn’t want to get into something I can’t get out of. But to put that much work in and not do a thorough job? Looking for your thoughts
 

R22QuietThing

Junior Member
if it's in good shape then should not need to remove all the original paint. could fill chips and scrapes with an epoxy filler primer, followed by a lot of sanding prep. on my 35 mast I left the rivets in and cleaned minor corrosion around them, doing fine after 4 years in coastal environment.
 

Christian Williams

E381 - Los Angeles
Senior Moderator
Blogs Author
Reference

 

bgary

Advanced Beginner
Blogs Author
IMO, to do the job right involves removing all the hardware. Not a trivial job on its own. And then applying an etching primer and a good paint.

Also IMO, if there aren't any big issues, you could just spot-remediate any areas of concern and polish it. I used (on Christian's recommendation) a wax/polish product called Spar Seal from Ballenger Spars, and it has held up great. Easily passes the 6-foot test.
 

e38 owner

Member III
Last year did my e38 mast. Came out great.
taped around the hardware. Used epithanes two part epoxy and primer with an air sprayer. There help desk was good and told me just what to do. All the
 

Nick J

Contributing Partner
Moderator
Blogs Author
Our previous boat was an Ericson 25+ which is basically the same boat as the 26. that mast was anodized and Heald up extremely well. If your mast is anodized, you have a great starting point. If it's painted, there are a few more variables in the decision.

I'm going through this process right now. Bruce hit the nail on the head for two of the most likely scenarios. If you're going to paint, do it right and remove all the hardware. If it's in good shape, touch up small areas and keep it simple.

My mast was painted previously and they didn't remove some hardware. Specifically the T-terminal backing plates which are large pieces of stainless steel that rest up against the inside of the mast without any isolation. Every one had significant paint bubbling with a healthy layer of aluminum oxide between the mast and paint. We caught it in time and the spots cleaned up easily. If we left it again, the corrosion would just continue and I'd be back in the same situation in a few years.
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There was at least one other time our mast was removed when it was shipped from Sand Diego to Oregon by the previous owner. Their rigger did a good job of removing most the fasteners and reinstalling them with Lanocote, but they didn't address any of the corrosion. That effort seemed to stop the progression of the corrosion, but it didn't fix what had already been done. At least it made it easier for me to remove all the hardware.

The painter I'm working with recommended we don't strip the mast all the way to bare aluminum. They asked me to remove the corrosion and feather the edge into the good paint. He said there's always a chance that paint won't adhere properly to aluminum regardless of the prep work and if the existing paint is good, it provides the best possible primer coat. On areas where we had to strip it to bare aluminum, they used what they called "prep wipes". I'm not sure who makes them, but my understanding is it's an etching primer in a pad. They wipe the areas down with the pad, then start the paint process.


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Installing rivets and tapping holes for screws in the mast are both common tasks. It's a good skill to have when you own a sailboat and they are pretty easy to learn. There's always something you want to install on the mast or boom. The slightly difficult part is removing hardware. Especially drilling rivets out. You have to be careful not to damage the hole in the mast so the new rivet will seat properly. Even if you do manage to mess one up, you can usually use a slightly larger river to cover the mistake.


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Drewm3i

Member III
When I painted the mast on my 38, I didn't remove all of the hardware. I removed all corrosion with a drill disc attachment made for removing loose paint (forgot what it's called)--then I sanded it smooth. If I was down to bare aluminum, I used zinc chromate primer in those spots.

After the whole mast was prepared (by pressure washing and sanding), I wiped it with solvent and primed with Rustoleum's marine metal boat primer and it worked great.

After that, I used Petit's Ezpoxy. In hindsight, I would go with a two part polyurethane paint, but the EZpoxy did a reasonable job. I think in all I did two coats with a foam roller.

The finish wasn't mirror smooth, but it looked great to me and was WAY better than before.
 
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