V-belt Tension

Prairie Schooner

Jeff & Donna, E35-3 purchased 7/21
alt belt installation 2025_6-29.jpeg

Modifying the install tool from post #25 didn't work. I was able to get the NAPA 7390 belt on by taking the arm off the top and grunting strenuously, but it was a real struggle. Turns out, in addition to the arm touching the hose, the body of the alternator is in significant contact. The previous hose was lighter duty allowing it to compress enough. So, the answer is not putting a curve in the arm to relieve contact with the hose. I need to lengthen the slot and use a 7395. But there's only so much room before the alternator hits the bulkhead.

In the meantime, the belt now has enough tension to get the power and pumping I feel it needs. So I can punt that project down the road. When I get to it, if I'm smart, I'll follow Christian's recommendation.

* I just noticed the asymmetrical fan on the alternator. That's weird.
 

Prairie Schooner

Jeff & Donna, E35-3 purchased 7/21
Cautionary Tale
Well, that was a bad idea. I got a tighter belt but ended up grinding a hole in the oil filter.
post # 21
The hip bones connected to the leg bone, etc. . . .

I went back to the 7395 belt which will work for now, though it's too floppy for my liking. At some point I'll either modify the existing arm or make a new one. I'd kind of like trying to get a part water jet cut. I've never done that before.

@bigd14 - Doug, whatever you do, learn from my mistakes!
 

bigd14

Sustaining Partner
Blogs Author
I will, indeed! Thank you. If I ever have to mess with the current arrangement I will add a remote oil filter. That would make changing the filter much easier and avoid any clearance issues.
 

mherrcat

Sustaining Partner
I just bought this Gates Krikit belt tension gauge at O'Reilly Auto Parts. Will try it out next weekend.

Screenshot 2025-07-21 at 3.31.53 PM.png
Screenshot 2025-07-21 at 3.32.07 PM.png

When I put the new "used" alternator on (marine consignment store purchase - $50) I couldn't get the old size belt on it; I think the pulley is slightly larger. Old belt was Gates 3VX400, a 40-inch belt. Had to get a 3VX415, a 41.5-inch belt, which is a special order but Gates had some in stock. (They apparently don't make a 41-inch belt.)

I use a 2x4 or a crowbar or whatever's handy and tension the belt so it seems right.
I read somewhere in the Universal engine documentation that you should only apply pressure on the "front" part of the alternator housing when tensioning the belt. Pressure on the "back" part of the housing can damage the alternator. They don't say how it can be damaged, though.
 
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