"floating" and zincs
When I took my badly pitted prop into PYI they said that they would heat up the blades and "float" new alloy onto them. That way, where the prop had cavities inside, the alloy would run in and fill them. If the cavities were right through the blades I would be out of luck and have to purchase new blades. I was lucky and they could fill them. They now look like brand new blades. The main trunk of the prop is badly pitted but it is so thick and strong that it is fine. PYI said that normally the inside of the trunk is not pitted because the grease protects it, and that was the case for me.
When the electrolysis began for me I went through two shaft zincs and the zinc on the end of the maxprop in about eight months. When I hauled they were all gone. I now have three large squarish shaft zincs plus the zinc on the prop and the one I hang over the side. Also, I put a little anti-fouling on the zincs in between where the bolts hold them together in the case of the shaft zincs and between where the three bolts hold it on in the case of the prop zinc. I like zincs.
Your response about the tides was interesting. There are some serious whorlpools here, but on a basic level many passes are just not navigable for a sailboat except at slack, and even then it can be a wild ride (more so if a tug with a tow is coming the other way). A friend last week came down Haro Strait (about 5 miles wide and maybe 15 miles long) with the tide motoring at 6.5 knots, over the ground (GPS) he was doing 12.9 knots. Yesterday I came down with a thirty knot headwind at 6 to 7 knots with my GPS reading 8.5 knots. Tides, and hence your engine (and your boat's ability to point high and sail in light winds), are critical here. Check out the recent Swiftsure race: 60% of the boats dropped out after they were about 10 miles behind the starting line when the wind died just before they could it across. The average sailboat motors 75 percent of the time in the summer if it doesn't sail well in light air. A trip up to Alaska will mean 80 percent motoring according to those who have done it. You are always in a trough with a headwind, tailwind or no wind -- but it's beautiful.
Cheers, Duncan.