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Adding a solar powered computer fan for ventilation

Tin Kicker

Sustaining Member
Moderator
Somebody liked the idea when it was mentioned this in another thread so this thread is a resource for others to DIY.

Marinco and others sell a lot of $160 solar powered fans which require a hole in the deck or hatch and there are knock-offs for about a third of that price. While they move enough air to prevent mold, these things look ugly, fail after a year or two, create trip hazards, are potential leaks, and block light.
20200121_183526-X2.jpg


I've got a small solar panel and when replacing the acrylic in my hatches I decided to go a different route by putting two easily replaceable computer fans in the existing ventilation. A 70mm one is in series with the bilge blower and an 80mm is in the ceiling of the head, both powered by a hot (always powered) bus. The fans draw less than .2 amps each, so the 100 Ah battery can run them essentially forever with even a 1.5W solar panel in a window (0.125A/hr) like this.
99737.jpg


Installing the fan in the ceiling of the head was simple since my headliner is down. Trim the hole with a Multimax
20200504_200510-X3.jpg
20200507_174215.jpg

Cut off the mounting flange for the downstream side of the fan.
20200507_174243.jpg

Then sink four #6 screws into the plywood and connect the power. One note to add is that a piece of tape needs to seal the hole around the dorado drain hose because it is open to where the fan is blowing.
20200507_181747.jpg


Obviously, use the black and red wires, not the yellow which is to report fan speed to some computers that regulate flow. These fans are one-way and not reversible if you reverse polarity on the wires. When I put the liner back up and a trim ring over this, I'll add a small switch. Since the fans are so low powered, they come with what is probably 20 AWG or 22 AWG wire. The white cable seen in the last photo is marine tinned duplex #18, so the red and black are in a common jacket but any tinned wire should do.

btw - This fan has a life of something like 40,000 hours but when it dies like so many electrical doo-dads will on a boat, it cost a whopping $3.49 and will be easily replaced without the hassle of removing and re-sealing a new $160 Marinco. It also could be used without the solar hot bus as just a fan for the head.

The fan in the bilge blower was a bit more involved and expensive, but still not rocket science. Being in the bilge, it also helps with mold prevention, plus helps with engine and fuel smells. It's not certified explosion proof so technically should not be used for a gasoline engine, but then when these die, they just quit without sparks or heat.

Start with two shower drains from Home Depot, Lowes, etc, and cut out the grid:
20200102_215345.jpg20200102_222647.jpg

Use PVC plumbing glue to put the 70mm computer fan in the middle. It's important to let this assembly dry for a few days to let the plastic fuse and harden. It's not an instant connection like when putting plastic pipes into fittings, because there is no mechanical attachment.
20200103_135949-S.jpg20200103_151840.jpg

Again in the plumbing aisle are these sleeves to attach the assembly to the existing blower fan. My switch for the computer fan is at the nav table.
20200103_170232.jpg

Hope this helps.






 
Last edited:

Hagar2sail

Member III
Blogs Author
I’ve been thinking of doing similar things on our boat. The computer fans are so quiet, and inexpensive. Thanks for the diy.
 

toddster

Curator of Broken Parts
Blogs Author
I like the idea - I just wonder about the obstruction of the airway. I might do something like that for an independent dorade.

I think I’d go with ABS instead of PVC though. Easier to glue and machine. But everyone has their favorite materials.
 

Tin Kicker

Sustaining Member
Moderator
I like the idea - I just wonder about the obstruction of the airway. I might do something like that for an independent dorade.

I think I’d go with ABS instead of PVC though. Easier to glue and machine. But everyone has their favorite materials.

I used PVC cement simply because it was in the shop at the time. Before using it I did do a number of MEK wipes to clean and soften the surfaces. So far it's held up fine but next time I'd probably go for a multi-plastic cement because the fan housings are clearly not the same PVC as the shower drains or pipe fittings.
oatey-pipe-cement-primer-cleaner-30925-64_1000.jpg
 

Filkee

Sustaining Member
Any new thoughts, or is there a master thread on ventilation? In addition to my erratic Marincos, I’ve been using a couple of maybe 4” rechargeable fans strategically positioned to move some air on hot days but last summer was off the hook hot (in Vermont) and I felt like I needed some heavier artillery to cool down enough to sleep at night without swimming in my own saltwater. Solar panels generate more than enough during the day but my battery bank is not as robust as I’d like so rechargeable is probably still my preferred approach. Lots of options on Amazon but wondered if there were opinions available.
 

Loren Beach

O34 - Portland, OR
Senior Moderator
Blogs Author
IF you just want to simplify things and keep using the house bank consider a low-amp-draw alternative. I installed three Hella 12 volt two speed "Turbo" fans, about two decades ago. All still work like new. On high they draw about .5 amp, and move quite a bit of air at that setting. I usually use the 'low' setting. One in each sleeping area, and one in the main cabin. No sure, but the low setting might be around .2 amp.

New, their price appears to be around $70. give or take, depending on vendor. Very minimal effect on the house bank % gauge, with two of 'em on all night in the hot late summer when those fans are really appreciated.
We do have bug screens for all hatches, as well.
 

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    Hella Fan.jpg
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Last edited:

Angel D.

Member II
Somebody liked the idea when it was mentioned this in another thread so this thread is a resource for others to DIY.

Marinco and others sell a lot of $160 solar powered fans which require a hole in the deck or hatch and there are knock-offs for about a third of that price. While they move enough air to prevent mold, these things look ugly, fail after a year or two, create trip hazards, are potential leaks, and block light.
20200121_183526-X2.jpg


I've got a small solar panel and when replacing the acrylic in my hatches I decided to go a different route by putting two easily replaceable computer fans in the existing ventilation. A 70mm one is in series with the bilge blower and an 80mm is in the ceiling of the head, both powered by a hot (always powered) bus. The fans draw less than .2 amps each, so the 100 Ah battery can run them essentially forever with even a 1.5W solar panel in a window (0.125A/hr) like this.
99737.jpg


Installing the fan in the ceiling of the head was simple since my headliner is down. Trim the hole with a Multimax
View attachment 33706
View attachment 33707

Cut off the mounting flange for the downstream side of the fan.
View attachment 33708

Then sink four #6 screws into the plywood and connect the power. One note to add is that a piece of tape needs to seal the hole around the dorado drain hose because it is open to where the fan is blowing.
View attachment 33709


Obviously, use the black and red wires, not the yellow which is to report fan speed to some computers that regulate flow. These fans are one-way and not reversible if you reverse polarity on the wires. When I put the liner back up and a trim ring over this, I'll add a small switch. Since the fans are so low powered, they come with what is probably 20 AWG or 22 AWG wire. The white cable seen in the last photo is marine tinned duplex #18, so the red and black are in a common jacket but any tinned wire should do.

btw - This fan has a life of something like 40,000 hours but when it dies like so many electrical doo-dads will on a boat, it cost a whopping $3.49 and will be easily replaced without the hassle of removing and re-sealing a new $160 Marinco. It also could be used without the solar hot bus as just a fan for the head.

The fan in the bilge blower was a bit more involved and expensive, but still not rocket science. Being in the bilge, it also helps with mold prevention, plus helps with engine and fuel smells. It's not certified explosion proof so technically should not be used for a gasoline engine, but then when these die, they just quit without sparks or heat.

Start with two shower drains from Home Depot, Lowes, etc, and cut out the grid:
View attachment 33711View attachment 33710

Use PVC plumbing glue to put the 70mm computer fan in the middle. It's important to let this assembly dry for a few days to let the plastic fuse and harden. It's not an instant connection like when putting plastic pipes into fittings, because there is no mechanical attachment.
View attachment 33712View attachment 33713

Again in the plumbing aisle are these sleeves to attach the assembly to the existing blower fan. My switch for the computer fan is at the nav table.
View attachment 33714

Hope this helps.






Nice engineering!
 
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