Mike,
We haven't done anything with the exhaust riser yet. We have acid flushed the engine and replaced the water pump and impeller. We thought that might have solved the problem, but it didn't completely solve it. What ended up happening is that we now push more water through the engine, which also created a backflow problem so significant that when we shut the engine off and sailed in anything but the most calm seas, we would have seawater running back through the exhaust and into the engine. Virtually every time we went sailing we wouldn't be able to start the engine on our return and found water in the oil AND carbuerator. Anyway, we fixed that by rigging a drain at the bottom of the muffler and draining the entire exhaust system as soon as we shut the engine off to sail.
However, when we motor for long distances (i.e. up coast to Santa Barbara) the engine still overheats only on port tack and only when the heel angle is plus 5 degrees), but heading up or switching tacks immediately, even if only for a few seconds, solves the problem for at least 1/2 hour.
We're convinced it is haunted. Thats the only possible explanation. However, finding an exorcist who is experienced with A-4 engines is a tall task indeed.
Jim McCone
Voice of Reason E32-2 hull #134