Sails, money, and bargains
http://www.ericsonyachts.org/infoexchange/showthread.php?t=2811&referrerid=28
If you put the words FX sails into the Search box and click on "Go" this is probably the most applicable thread on this topic, but there are several others that also mention FX Sails.
Note that you only sometimes save money by going with the loft that advertises and defines itself as a discounter. I have found that, over the years, I can get a competitive price from a major loft by taking advantage of their fall discount program, for instance.
Backing off from considering only FX, and speaking of all the deep-discount sail sources for a moment: There are several ways that a sailmaker can lower costs in the "discount" end of the business--
1) They standardize on only sails for a handfull of large-run production boats, which often leaves out your Ericson. There are, after all, some economies of scale for building a standard-cut main or headsail for a (just one example) Catalina 27, with a potential customer base of 10000. 2) In catering to a less-discerning clientele, one or two shapes will fit all needs. (Because they say so, that's why).
3) Materials, both cloth and stitching, are sourced ruthlessly from the lowest bidder. 4) Everything except the means to hank on the sail for a light air day becomes an extra-cost option. Per actual ads I read, this includes "UV resistant thread", better corner reinforcing, draft stripes, your class emblem (!), and numbers. Sometimes even the leach line is an option on the order form.
IF I were having to sell an old production dinghy or small trailerable boat that had no usable sails, I would put an inexpensive set on it in a heartbeat. Then the ad could honestly read "new sails!"
Once you get into boats large enough for sustaining themselves for a rough day on open water when the wind goes (or, yikes, stays...) over 20 kts and you must plan to make the needed 40 mile passage to the next port, I would argue for better quality and better cut sails from a name builder. Most of the owners on this site fall in this category, IMHO.
Note that we are not going to use the "R word" here. None of this is about racing. None.
If you ask a sailmaker about performance and he instantly asks if you are a "racer" and then starts telling you that those sailors need the much more expensive line of product, just jibe over, sheet in, and proceed back out the door. To me this would be like your mechanic telling you that you only need new rings in one or two cylinders of your 3 or 4 cylinder engine because you do not really need all that expensive efficiency.
Oops, time for my morning coffee! Sun's up!
Best Fishes,
Loren in PDX