I'm not a mechanic but am acquainted with one of the best ones in the NW. He always advises that diesels be run at their
maximum cruising rpm's. i.e. they like being under a
load.
If you run one at lower rpm's, you not only lose real horsepower, your engine may not fully combust the fuel. From cylinder and ring problems to carbon build up in the exhaust elbow, it's just not good for them.
He usually advises all boat owners to run their diesels at full rpm/speed (i.e. to where it starts smoking) every month for a half hour or so.
I do believe this. I am one of the dredge operators for our club and year after year our 150 hp Joh Deere six cyl. diesel in the dredge is trouble-free, being run at full-rated 2000 rpm six hours a daily shift. "It's loud and proud, and we
all wear ear protection!"
Of course this all cycles right back to whether any given boat has the correct prop to actually acheive full rpm's. A LOT of boats do not, whether sail or power. Blame it one the prior owner(s), but the problem is very real.
And then there's regular maintenance (yeah, right - "regular") of all those rotating parts aft of the engine block.
We just replaced the original shaft last week. With the new mounts a few seasons ago we are now... for the first time in years... noticing very (!) little vibration.
That new shaft with new coupler, ready to install, was $550. Given that no one likes spending money, I do understand why so many boats have not had maintenance like this performed.
Given that the bulk of our Ericsons are at or beyond a quarter of a century in age, a LOT of these boats suffer from "deferred maintenance".
Back to "the door we came in" for this thread, the horsepower of an engine is certainly important, but even more important is getting all that power converted into thrust.
Aside: back some years ago when I was spec-ing out a coolant-driven cabin heater, the technition at the former (wonderful store) Doc Freemans in Seattle told me that diesels combust their fuel to produce, in about thirds, useful rotational torque, excess heat, and friction losses. I would note that when it's 40 degrees F and we run our engine at 2500, we can heat up our interior to over 80 deg. easily with the little Heatercraft blower on Low fan setting. Engine never cools below thermostat setting.....
OTOH, at an idle, enough heat is being removed from the coolant loop by the cabin heater to push the guage readout down by ten degrees. It's a very efficient little radiator.
My point, and I do have one, is that these little aux diesels have to work hard to move our boats at hull speed and that, when new, they are rated at enough to do that, but there's likely nothing to spare. You want to be balanced and properly propped to benefit from every horsepower that you paid for. It's best for you - to get you through that choppy narrow channel on a windy day - and best for your engine to enjoy a long life.
Loren