2 things
1). Morgan-Of course you are 100% correct as far as quoting sails go-sorry if I implied otherwise. The only thing I was saying was that the data base most sailmakers subscribe to contains only the I,J,P, & E, which is what is used for quoting. To actually build a sail, much more info is needed, and there are several ways to do it.
The old school method is to use the designers sailplan-an engineering document which is to scale and give most of the mast and boom details. The Bruce King plans are more accurate than many others, but because boat builders often change mast suppliers, and hardware-sometime not updating the plans, you can sometimes get into trouble by relying 100% on the plans. Once you have been bitten a few times, the usual deal is to either go and measure the boat for details like HS length, track locations, etc., and use these to build the sail. Often, a sailmaker will do a full measurement on a clients boat early in their relationship, so that any new sails can be built right from the info in the boat's file. Additionally, some large sailmakers like Quantum (and others), keep a central database of actial measurements (from sails they have built) so that one loft can call another for details on a standard rig E-27, for example.
Sometimes, the sailmaker will fax a measurement form to the client and have he/she do the measurements and fax them back.
You can imagine, though, if your sailmaker had built a sail for a 27 with a Hood furling system, and then gets an order foor one with a Harken furler-the luff length won't be right, and the tape won't fit-you get the idea. I am a former Quantum employee and can attest to their quality and integrity. I am just explaining the process to avoid any confusion...
I guess the main thing is that the info for quoting is not enough to build a sail, and somehow, someway, your sailmaker must obtain more info to actually build a sail.
2). Jim,-first of all-the 32-2 was a great race boat 'back in the day', and still is in many fleets. Your mainsail-if it is indeed 18" short on the luff, is hurting you considerably-that is a lot of sail area where it is needed most-up high.
If your headsails are that much older, I agree you should start there, but keep that in mind about the main. Contact me directly for some specific help on working with a local sailmaker (I can hook you up out in SOCAL)-you will be AMAZED at what new sails will do for you-if you are racing as much as you say-you really need some kind of composite genoa-the main could be a performance dacron or composite-you should explore both when the time comes.
Cheers!!
S