Enlarging a hole in the hull.
All, I'm sure there are several ways to enlarge an existing hole in the hull, i.e., when changing the engine raw water fitting from the factory 1/2" to 3/4" to accommodate a seacock (minimum size is 3/4"). One method is to fill the empty hole with a wooden tapered plug, saw it off somewhat flush with the hull and center a cutter in the plug. An equally effective, way I've found that is faster and less wasteful of a tapered plug is to fit a 3/4" cutter in your drill and cradle the cutter in the bottom of the 1/2" hole. Tip the top of the cutter an inch or so from the hull at the top (all this is more easily done on the outside of the hull) and slowly start a crescent shaped cut into the glass hull and at the same time slowly orient the drill and cutter parallel to the hull. The result will be a 3/4" hole 1/4" higher at the top of the hole than the original. It goes as smooth as glass (ooh my puns) and takes mere seconds to cut. Of course the same holds true for any sized hole but the engine intake is probably the most common done. Keep cool this weekend, I know it's darned hot here in SoCal, 81 degrees at 2100. Glyn Judson, E31 hull #55, Marina del Rey, CA